LIMITED WARRANTY Except for perishable items, such as the fuses and batteries, SPX GSE tech-motive tool warrants its GSE tech-motive tool brand fastening products, GSE brand sensors and instruments, and fastening systems to be free from defects in materials and workmanship for one year from the date of shipment from the manufacturing facility. The obligation of SPX GSE tech-motive tool is limited to repairing, or at their option, replacing the products and components which, upon verification at the manufacturing facility in Novi, Michigan USA, prove to be defective. SPX GSE tech-motive tool shall not be liable for installation charges, for expenses of the Buyer for repairs or replacement, for damages from delay or loss of use, or other indirect or consequential damages of any kind. SPX GSE tech-motive tool extends this warranty only upon proper use of the product in the application for which it is intended. The warranty does not cover products that have been modified without the approval of SPX GSE tech-motive tool or which have been subjected to unusual physical or electrical stress, or from or upon which the original identification marks have been removed or altered. Whenever the design of the system in which it is to be incorporated originates with the Buyer, the warranty is limited specifically to furnishing the controllers and nutrunners free of defects in materials and workmanship and assumes no responsibility for implied warranties of fitness for purpose or use. In the event that a product is repaired or replaced under the terms of the warranty, the warranty period of the repaired or replacement product shall be limited by the agreed upon level of warranty purchased by the customer.

1. Gse Tech Motive Tool

Industrial installations are warranted by SPX GSE tech-motive tool for repairs at the installation site only if the customer contracts with SPX GSE tech-motive tool to perform checkout and final adjustment at the installation site and for the training of customer personnel in the operation and maintenance under the system. Under such conditions, SPX GSE tech-motive tool agrees to perform field service for 90 days from date of checkout without charge for labor or materials. The customer shall pay for travel expenses of SPX GSE tech-motive tool personnel. Warranty of peripheral equipment, such as printers, recorders, plotters, etc., included with a GSE tech-motive tool or GSE torque product or SPX GSE tech-motive tool fastening system, shall be extended to the Buyer on the original manufacturer’s terms. Transportation charges for materials shipped to the manufacturing facility for warranty repair are to be paid by the shipper. SPX GSE tech-motive tool will return items repaired or replaced under warranty prepaid. Information and technical diagrams in this document are subject to change without notice.

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Products and services referred to in this book may be either trademarks and/or registered trademarks of their respective owners. SPX GSE tech-motive tool manufactures products under the GSE and tech-motive tool ® brand names in Novi, MI. © 2002 SPX CORPORATION. ALL RIGHTS RESERVED. Preface The GSE tech-motive tool CS4000 Mini Controller with Ethernet typically is used with tech-motive tool Intelligent nutrunners in a multi-spindlefastening system that communicates with other operations in an assembly process over an Ethernet network. When used in this context, the controller contains an Ethernet interface card and the RJ-45connector that is used to link it to a host computer (that contains an Ethernet network card). The Ethernet interface card in each device enables communication via the network hub.

The CS4000 Mini Controller with Ethernet can optionally communicate over a 485 network. For this application, it has an RS-485connector and is linked to a host computer that contains a Synchronous Data Link Control (SDLC) card. In either scenario, the host computer is loaded with the tech-motive tool Visual Supervisor (VS) setup, graphing and diagnostics program.

Acquired and changed the name of GSE tech-motive tool. Information and technical diagrams in this manual are subject to change without notice.

Version 3.20 is used to program the parameters of each tech-motive spindle (controller and nutrunner) in the network, remains on the host computer, and is thus said to operate in permanent mode. When operating a nutrunner off-network(in a single spindle, stand-alonesystem), the controller is programmed using VS from a laptop PC, which is linked via cable to the RS-232serial port on the controller. Because the laptop can be disconnected from one CS4000 Mini Controller and reconnected to another, VS is said to operate in portable mode. An optional Interbus-Smodule can be added to the CS4000 Mini Controller with Ethernet, typically to connect the controller to a Programmable Logic Controller (PLC). The module adds eight softprogrammable digital inputs and eight soft-programmabledigital outputs to the system. Who Should Use This Manual This manual is written for the engineers, technicians and users who will set-upand/or operate the CS4000 Mini Controller with Ethernet with any of the Intelligent (46, 66 or 116) nutrunners.

Gse Tech Motive Tool

How to Use This Manual This manual provides installation, maintenance and technical information about the CS4000 Mini Controllers with Ethernet. This Preface provides conventions and abbreviations used throughout this manual. If you have never used a CS4000 Mini Controller with Ethernet, read this manual entirely. The first three chapters will help you become familiar with safety requirements, the location of components, software and features. If you are already familiar with the CS4000 Mini Controller, look over Chapter 4. Installing the CS4000 Mini Controller with Ethernet, which describes the power requirements and details the I/O wiring and connectors.

If you want to use the CS4000 Mini Controller with Ethernet with a network or laptop computer, refer to Chapter 5. Setting Up the Ethernet, Chapter 6. Setting Up the 485 Network and Chapter 7.

Setting Up the RS-232 Link that describe the methods by which you can connect the CS4000 Mini Controller to a network or laptop computer. You will find Chapter 8. Maintenance/Troubleshooting and Chapter 9. Technical Information provide you with technical details for maintaining and troubleshooting the controller. Conventions The following conventions are used throughout this manual for the safety of personnel, equipment, software, and data. The conventions include warnings, cautions and notes, as follows: WARNING!

Information inside the WARNING! Box concerns the protection of either personnel (or an action that could result in a systems failure). The information is indented and in italicized boldface type. Information next to CAUTION! Concerns the protection of equipment, software, and data. The information is indented and in italicized boldface type. NOTE: Information next to the NOTE caption is designed to bring your attention to a certain characteristic of software or hardware operation.

The information is indented and italicized.