11.09.2019

Ford Transit Workshop Manual Pdf

  • Workshop and owners manuals for the Ford Transit. To read online or download as a PDF.
  • This ford transit workshop manual on cd contains an over-all description from the item, the name and FORD TRANSIT 2003 MANUAL DOWNLOAD ford transit.

Ford Transit Workshop Manual Covers: up to 2017 This workshop manual contains comprehensive data on repair procedures, diagnostic procedures, servicing and a whole lot more. This is the most up to date thorough workshop manual available. It is the very same information used by skilled Master Ford technicians throughout the world. The detailed information contained within this workshop manual is quite simply limitless.

Ford Transit Workshop Manual Covers: up to 2017 This workshop manual contains comprehensive data on repair procedures, diagnostic procedures, servicing and a whole.

An invaluable resource for any owner, not just mechanics. This workshop manual will give you the opportunity to inspect and analyse every aspect of your vehicle from the comfort of your own home or workshop. Includes the following features.

Problem Diagnosis & Repair Procedures. Highly Detailed Printable Diagrams. Maintenance & Servicing Guidelines. Technical Service Bulletins. General Information.

Engine System. Suspension System. Climate Control System.

Body System. Chassis.

Drive-train. Labour Time. Drive-ability. Noise / Vibration symptoms NOTE: This manual is approximately 17GB in size.

If you have a slow internet connection, we highly recommend you purchase the USB option during checkout. This product will play in a virtual version of Windows via VirtualBox (free). This works on all versions Windows, Macs and Linux Operating Systems. Comprehensive instructions are included. All pages are printable, so print off what you need and take it with you anywhere.

Once you have finished the task in had, simply bin / recycle the documents. No more greasy Haynes type manuals.

. Feel the difference FordTransit Owner's handbook. This publication, or part thereof, may not be reproduced nor translated without our approval. Errors and omissions excepted. © Ford Motor Company 2008 All rights reserved.

Part number: 8C1J-19A321-DA (CG3527en) 07/201092006. Table of contents Introduction Wipers and washers About this handbook.5 Windscreen wipers.28 Symbols glossary.5 Windscreen washers.28 Parts and accessories.5 Rear window wiper and washers.28 Checking the wiper blades.29 Quick start Changing the wiper blades.29 Quick start.6 Lighting Occupant protection Lighting control.31 Principle of operation.13 Autolamps.32 Fastening the seat belts.14. Table of contents Fuel consumption.81 Climate control Technical specifications.82 Principle of operation.61 Air vents.61 Transmission Manual climate control.62 Manual transmission.86 Heated windows and mirrors.64 All-wheel drive (AWD).86 Auxiliary heater.64 Brakes Seats Principle of operation.87 Sitting in the correct position.68 Hints on driving with ABS.87 Front seats.68 Parking brake.87 Rear seats.70. Table of contents Engine compartment overview - 2.4L Load carrying Duratorq-TDCi (Puma) Diesel/3.2L General information.102 Duratorq-TDCi (Puma) Diesel.127 Load retaining fixtures.102 Engine oil dipstick - 2.3L Duratec-HE Roof racks and load carriers.104 (MI4).128 Engine oil dipstick - 2.2L Duratorq-TDCi (Puma) Diesel.128 Towing Engine oil dipstick - 2.4L Duratorq-TDCi Towing a trailer.105.

Table of contents Using winter tyres.157 Using snow chains.157 Technical specifications.157 Vehicle identification Vehicle identification plate.161 Vehicle identification number (VIN).161 Technical specifications Technical specifications.162 Telephone General information.175 Telephone setup.175 Bluetooth setup.176 Telephone controls.177 Using the telephone - Vehicles Without: Navigation System.177 Using the telephone - Vehicles With: Navigation System.180 Voice control. We recommend that you Note: Always use and operate your ask your Ford Dealer for advice on parts vehicle in line with all applicable laws and and accessories suitable for your vehicle. Quick start QUICK START Instrument panel overview - left-hand drive E70781. Quick start Instrument panel overview - right-hand drive E76166 Electric exterior mirror switch. See Electric exterior mirrors (page 45).

Lighting control. See Lighting control (page 31). Multifunction lever.

See Direction indicators (page 33). See Lighting control (page 31). Instrument cluster. See Gauges (page 47). Quick start Cigar lighter. See Cigar lighter (page 73). Climate controls.

See Climate control (page 61). See Manual transmission (page 86). Passenger airbag deactivation warning lamp. See Disabling the passenger airbag (page 16).

Stability control (ESP) switch. See Stability control (page 88). Quick start Information displays 15:04 15.0 C DISTANCE TO EMPTY: 200 km E73266 Press the SET and RESET button to select a sub-menu or the item that you AVERAGE FUEL want to adjust. 8.0 l/100 See Information displays (page 54).

Warning lamps and indicators AVERAGE SPEED 87 km/h. Quick start Water-in-fuel indicator lamp Sliding door (vehicles with a diesel engine) See Warning lamps and indicators (page 49).

Locking and unlocking Rear doors E71289 Van and Kombi Lock Unlock E71287 Double rear doors Unlock or open Lock White visible, door locked E71290 Outside Inside. Quick start Tailgate CAUTION If you use the auxiliary power socket when the engine is not running, the battery may discharge. Switch the ignition on to use the auxiliary power socket. Engine idle speed after starting The engine may idle at a higher speed than normal immediately after starting from cold.

Quick start Manual transmission Reverse gear − 6-speed transmission E68299. Occupant protection Note: Only wipe airbag covers with a PRINCIPLE OF OPERATION damp cloth. Airbags Driver and front passenger airbags WARNINGS Do not modify the front of your vehicle in any way.

Ford Transit Service Manual

This could adversely affect deployment of the airbags. Original text according to ECE R94.01: Extreme Hazard! Do not use a rearward facing child restraint on. Occupant protection Side airbags WARNINGS Do not use a seat belt that is slack or twisted. Do not wear thick clothing. The seat belt must fit tightly around your body to achieve its optimum effect.

Position the shoulder strap of the seat belt over the centre of your shoulder and position the lap strap tightly across your hips. Occupant protection SEAT BELT HEIGHT ADJUSTMENT Front seat belt E68585 E68901 Rear seat belt E68586 WARNING Insert the tongue into the buckle until you hear a distinct click. You have not fastened the seat belt properly if you do not hear a click. E73074 Pull the seat belt out steadily. Occupant protection USING SEAT BELTS DURING PREGNANCY E71313 The key switch and the airbag deactivation lamp are located in the E68587 instrument panel. WARNING If the airbag warning lamp in the Position the seat belt correctly for instrument cluster illuminates your safety and that of your unborn intermittently, it means that there is a child. Occupant protection Enabling the passenger airbag WARNING For the adult restraint system to perform as intended, make sure that the airbag is ON.

After removing the child restraint from the front, make sure that you turn the key switch to position B. Keys and remote controls GENERALINFORMATIONON RADIO FREQUENCIES CAUTION The radio frequency used by your remote control can also be used by other short distance radio transmissions (e.g. Amateur radios, medical equipment, wireless headphones, remote controls and alarm systems). If the frequencies are jammed, you will not be able to use your remote control. Locks Locking and unlocking the LOCKING AND UNLOCKING doors with the key Double locking WARNING Do not activate double locking when persons or animals are inside the vehicle. You will not be able to unlock the doors from the inside if you have double locked them. Locks Locking and unlocking the Locking and unlocking the doors with the remote control doors with the handles Front doors E71286 E71293 White mark Lock Lock Unlock Unlock Cargo unlock If you see the white mark, the door is Press the appropriate button once.

Locks If you see the white mark, the door is locked. Sliding door E71291 Tailgate E71289 Van and Kombi Lock Unlock E71292 Double rear doors Outside Inside Access the release button through the aperture at the bottom of the tailgate. Slam locking Note: Do not leave your keys in the vehicle.

Locks Automatic locking You will unlock the driver side door when you: Note: Your dealer can permanently. press the unlock button on the remote disable this function if required. Control once (Chassis Cab). The doors will lock automatically when You will unlock the front doors, rear doors you exceed 8 km/h (5 mph). If you lose a key, you can obtain a replacement from your Ford Dealer. If possible, provide them with the key number from the tag provided with the original keys. You can also obtain additional keys from your Ford Dealer.

(if a compartment or cargo area. Ford trailer-tow kit is fitted). You can fully arm or partially arm the alarm.

Trailer. someone attempts to access the. Alarm Category one alarm Partial arming Lock the doors with the key.

See Locking and unlocking (page 19). Full arming Note: Do not fully arm the alarm if someone is inside the vehicle. Lock the doors with the remote control or double lock the doors with the key or the remote control. Steering wheel ADJUSTING THE STEERING WARNING WHEEL Make sure that you fully engage the locking lever when returning it to its original position. WARNING Never adjust the steering wheel AUDIO CONTROL when the vehicle is moving.

Select radio, CD or cassette mode on the Note: Make sure that you are sitting in audio unit. Steering wheel Seek. In radio mode, this will locate the next pre-set radio station. In CD mode, this will select the next CD if a CD changer is fitted. In all modes to abort a traffic message during broadcasting. Press and hold the button on the side:. Wipers and washers WINDSCREEN WIPERS WINDSCREEN WASHERS E71016 WARNING Do not operate the windscreen washers for more than 10 seconds or when the reservoir is empty.

Ford Transit Repair Manual

E71012 REAR WINDOW WIPER AND WASHERS Single wipe Intermittent wipe Intermittent wipe Normal wipe High speed wipe Intermittent wipe E71017. Wipers and washers Rear window washer CHANGING THE WIPER BLADES E71018 E93783 WARNING Do not operate the rear window washer for more than 10 seconds or when the reservoir is empty. CHECKING THE WIPER BLADES E93784 E66644 Run the tip of your fingers over the edge of the blade to check for roughness. Wipers and washers E93786 Install in the reverse order. Lighting Single side LIGHTING CONTROL Lighting control positions E77368 Right-hand side Left-hand side Main and dipped beam E71094 Side and tail lamps Headlamps Front fog lamps Rear fog lamps Parking lamps E71095 Parking lamps Pull the lever fully towards the steering wheel to switch between main and First, switch off the ignition. Lighting Home safe lighting FRONT FOG LAMPS Switch the ignition off and pull the direction indicator lever towards the steering wheel to switch the headlamps on.

You will hear a short tone. The headlamps will go off automatically after 3 minutes with any door open, or 30 seconds after the last door has been closed. Lighting Note: You cannot switch the rear fog DIRECTION INDICATORS lamps on if you have switched autolamps HEADLAMP LEVELLING You can adjust the level of the headlamp beams according to the vehicle load. E71098 Note: Tap the lever up or down to make the direction indicators flash only three times. Lighting Vehicles with double locking The courtesy lamp will also come on when you switch the ignition off. It will go off If you set the switch to position C, the automatically after a short time or when courtesy lamps will stay on for a short time you start or restart the engine. Lighting Headlamp main and dipped CAUTIONS beam Do not touch the glass of the bulb.

Only fit bulbs of the correct specification. See Bulb specification chart (page 42). Note: We recommended that you ask your dealer to change the bulbs if your vehicle is fitted with air conditioning. Lighting Side lamps Front fog lamps E71060 1. Remove the headlamp. Remove the cover.

Remove the bulb and the bulb holder. Note: You cannot separate the bulb from the bulb holder. Remove the bulb. Disconnect the electrical connector. Front direction indicators 2. Lighting Type 2 Jumbo van E71065 E71064 1.

Turn the lens in either direction and remove it. Turn the lens clockwise and remove 2.

Ford Transit Workshop Manual Pdf

Remove the bulb. Gently press the bulb into the bulb Rear lamps holder, turn it anti-clockwise and remove it. Lighting Chassis cab and Flatbed truck E71068 E71067 Tail and brake lamp Direction indicator Reversing lamp Fog lamp E71069 1. Remove the wing nuts.

Direction indicator 2. Remove the rear lamp and unclip the Brake lamp bulb holder. Lighting Rear side lamps Roof position lamps Flatbed truck E71073 1. Remove the screws. Remove the lens.

Gently press the bulb into the bulb 1. Carefully prise the lens from the holder, turn it anti-clockwise and holder. Lighting Front interior lamps Vehicles with a tailgate Vehicles without interior sensors E71075 1.

Open the lens. Gently press the bulb into the bulb holder, turn it anti-clockwise and remove it. Carefully prise out the lamp. Flatbed truck 2. Lighting Front reading lamps E73092 1. Carefully prise out the lamp.

Remove the lens. Remove the bulb. Rear interior lamps E73939 1. Carefully prise out the lamp.

Turn the bulb holder anti-clockwise and remove it. Lighting Stepwell lamps 1.

Carefully prise out the lamp. Remove the bulb holder. Remove the bulb. E71080 BULB SPECIFICATION CHART Bulb Watts (Specification) Brake lamp - Chassis Cab and Flatbed Truck Central brake lamp Front direction indicator Front fog lamp 55 (H11) Headlamp main and dipped beam 55/60.

Ford Transit Workshop Manual Pdf

Lighting Bulb Watts (Specification) Side lamp Side marker lamp Side repeater (type 1) Side repeater (type 2) 21/5 Stepwell lamp Tail and brake lamp 21/5 Tail lamp - Chassis Cab and Flatbed Truck. Windows and mirrors ELECTRIC WINDOWS EXTERIOR MIRRORS WARNING Do not operate the electric windows unless they are free from obstruction. E71273 Convex mirror E71327 WARNING Switch on the ignition to operate the Do not over estimate the distance electric windows. Of the objects that you see in the Opening the driver window convex mirrors. Windows and mirrors E71281 E71274 The electric exterior mirrors are fitted with Make sure that you fully engage the mirror a heating element that will defrost or in its support when returning it to its demist the mirror glass. See Climate original position. Windows and mirrors SLIDING WINDOWS E66497 REAR QUARTER WINDOWS E66498 Pull the lever outwards to open the window.

Press the lever in the middle to engage it in its catch. Pull the lever in the middle to close the window. Push it backwards until it engages in its catch.

Instruments GAUGES Low series instrument cluster E71334 Tachometer Engine coolant temperature gauge Fuel gauge Speedometer Tripmeter reset button Odometer, tripmeter, clock, distance to empty and door open warning indicator Clock set button. Instruments High series instrument cluster E73043 Tachometer Engine coolant temperature gauge Fuel gauge Speedometer Message warning lamp Message centre. See General information (page 54). Instruments Engine coolant temperature Odometer, tripmeter and clock gauge Low series instrument cluster Shows the temperature of the engine coolant. At normal operating temperature, the needle will remain in the centre section. CAUTION Do not restart the engine until the cause of overheating has been resolved.

Instruments ABS warning lamp. Hill launch assist. Ignition If it illuminates when driving, this. Low fuel level indicates a malfunction. Have the system checked by a.

Oil pressure properly trained technician. You will. Service interval continue to have normal braking (without. Instruments Engine warning lamps If the brake system warning lamp illuminates with the ABS warning lamp, Malfunction indicator lamp this indicates a malfunction. Stop your vehicle as soon as it is safe to do so and have this checked before continuing you journey. Instruments Glow plug indicator Message indicator See Starting a diesel engine It will illuminate when a new (page 78). Message is stored in the information display.

See Information messages (page 56). Headlamp indicator Oil pressure warning lamp It will illuminate when you switch the headlamp dipped beam or CAUTION the side and tail lamps on. Instruments Shift indicator AUDIBLE WARNINGS AND INDICATORS It will illuminate to inform you that shifting to a higher gear Door open warning may give better fuel economy and lower CO2 emissions. It will not The door open warning chime will sound illuminate during periods of high if you switch the ignition on and you have acceleration, braking or when the clutch. Information displays Main menu GENERAL INFORMATION Overview of the main menu displays WARNING For road safety reasons, set and reset the functions only when the 15:04 vehicle is stationary.

Ford Transit Workshop Manual Pdf

15.0 C Various functions can be programmed using the message centre and the multi-function lever on the steering DISTANCE TO column. Information displays Controls Tripmeter 15:04 15.0 C trip 000039 km E73984 Press the SET and RESET button for at least 2 seconds to reset.

E73265 Distance to empty Use the rotary control to scroll through the menu. DISTANCE TO EMPTY 200 km trip 000039 km E73985.

Information displays Average speed A warning chime will sound in the following conditions:. +4 ºC or lower: frost warning AVERAGE SPEED. 0 ºC or lower: danger of icy roads 87 km/h trip INFORMATION MESSAGES 000039 km Warning messages E73987 When certain warning message appear Indicates the average speed calculated. Information displays Messages Warning Meaning lamp LOW OIL LEVEL Low oil level. Stop the vehicle as soon as safely possible and switch off the engine immediately.

Top up the engine oil. See Engine oil check (page 129). WATER DETECTED IN Water has been detected in the fuel. Information displays Your settings menu PERSONALISED SETTINGS Overview of the your settings YOUR SETTINGS menu displays SET/RESET YOUR SETTINGS trip SET/RESET 000039 km E73989 The following sub-menus are available in LANGUAGE the your settings menu: ENGLISH.

Language. Clock setting. Information displays Alarm setting Time format ALARM SETTING TIME FORMAT 04.08.00 23.59 24 h trip trip 000039 km 000039 km E74286 E73995. Press and hold SET and RESET. The Press SET and RESET to toggle day starts to flash.

Adjust using the between 12 and 24 hour format. Information displays Your Settings – Exit YOUR SETTINGS EXIT E73996 Press SET and RESET to exit. Climate control Warming the interior PRINCIPLE OF OPERATION Direct the air towards your feet. In cold or Outside air humid weather conditions, direct some of the air towards the windscreen and the Keep the air intakes forward of the door windows.

Windscreen free from obstruction (snow, leaves etc.) to allow the climate control Cooling the interior. Climate control Recirculated air MANUAL CLIMATE CONTROL Air distribution control E65968 Recirculated air Outside air E65965 Defrosting and demisting the Face level windscreen quickly Footwell Windscreen Note: A small amount of air is always directed towards the windscreen. Temperature control E65969 Close all of the air vents for maximum airflow to the windscreen. Climate control Ventilation Cooling with outside air E65971 E65973 Switch the air conditioning on. Air conditioning Cooling the interior quickly Switching the air conditioning on and off E65974 Switch the air conditioning on.

Defrosting and demisting the windscreen E65972 Recirculated air Outside air On and off E65975. Climate control Reducing interior air humidity AUXILIARY HEATER General information WARNINGS Do not operate the programmable fuel fired heater at filling stations, near sources of combustible vapours or dust or in enclosed spaces. E65976 Do not refuel when the programmable fuel fired heater Windscreen display is on.

Climate control. Programmable blower operation Setting the clock time begins when the coolant reaches a certain temperature. In this mode, ambient temperature has no effect. In continuous heater operation, the unit senses the ambient temperature. If this is above 5°C (41°F) the programmable fuel fired heater heater will not activate. Climate control Note: The heating duration for pre-set Continuous heater operation times and the timed heating mode can be set between 10 and 120 minutes. Press and hold button A for more than three seconds, until the time flashes in the display.

Climate control Programming the pre-set heating Press button A repeatedly, until the start times symbol (1, 2 or 3) for the desired pre-set time is displayed. Press button C. The ON symbol will appear in the display. To deactivate a pre-set time, press button C again. Seats.

hold the steering wheel with your arms SITTING IN THE CORRECT slightly bent. POSITION. bend your legs slightly so that you can press the pedals fully. position the shoulder strap of the seat belt over the centre of your shoulder and position the lap strap tightly across your hips. Seats CAUTION Do not move the front seats too close to the instrument panel. The front nine catch positions are only to provide access to the vehicle battery. Adjusting the lumbar support E66532 Adjusting the angle of the seatback E66530 Increase Decrease Adjusting the angle of the seat.

Seats Rotating the seat Folding a single seatback forwards WARNING Make sure that the seats and the seatbacks are secure and fully engaged in their catches. CAUTION Rotate the seat only towards the centre of the vehicle and not towards the door. Seats To return the seatback to its upright WARNINGS position: The bench seat weighs 89 1. Pull the release straps down and hold kilogrammes. Push the seatback to the upright CAUTION position.

Store the seat in a dry and secure Removing the bench seats place. Seats Removing the head restraint Press the locking buttons and remove the head restraint. HEATED SEATS E66540 Note: Start the engine to use the heated seats. The heated seats will reach their maximum temperature after five or six minutes. They will go off automatically. 12 volt appliances that have a maximum current rating of 20 Amperes. Use only E73992 Ford accessory connectors or connectors 1.

Scroll to this display. Press and hold specified for use with SAE standard SET and RESET. The day starts to sockets. Convenience features Note: You can use the socket to power 12 volt appliances that have a maximum current rating of 20 Amperes. Use only Ford accessory connectors or connectors specified for use with SAE standard sockets. E72972 Press the element in to use the cigar lighter. Convenience features STORAGECOMPARTMENTS Overhead storage compartment E69129 WARNINGS Do not place hot drinks in the cup holders when the vehicle is moving.

E69133 Do not use the tray when the vehicle is moving. WARNING Do not place glass objects in the Do not place heavy objects in the cup holders. Convenience features BOTTLE HOLDER E75484 WARNING Do not place glass objects in the bottle holder. AUXILIARY INPUT (AUX IN) SOCKET See separate audio handbook. Starting the engine Flooded engine STARTING A PETROL ENGINE Vehicles with manual transmission 1. Fully depress the clutch pedal. Note: You can only operate the starter for a maximum of 30 seconds at a time.

Fully depress the accelerator pedal and hold it there. Starting the engine STARTING A DIESEL ENGINE DIESEL PARTICULATE FILTER (DPF) Cold or hot engine The DPF forms part of the emissions All vehicles reduction systems fitted to your vehicle. It filters harmful diesel particulates (soot) Note: When the temperature is below from the exhaust gas. Starting the engine SWITCHING OFF THE ENGINE Vehicles with a turbocharger CAUTION Do not switch the engine off when it is running at high speed. If you do, the turbocharger will continue running after the engine oil pressure has dropped to zero.

This will lead to premature turbocharger bearing wear. Fuel and refuelling SAFETY PRECAUTIONS CAUTION Do not add kerosene, paraffin or WARNINGS petrol to diesel. This could cause Stop refuelling after the fuel nozzle damage to the fuel system. Stops the second time. Additional fuel will fill the expansion space in Note: We do not recommend the the fuel tank which could lead to fuel prolonged use of additives intended to. Real world fuel consumption is governed by many factors including; driving style, high speed driving, stop/start driving, air conditioning usage, the accessories fitted and towing etc.

Your Ford dealer can give you advice on improving your fuel consumption.

– for which she received a special David Di Donatello award, the Italian equivalent of the Oscar. This homage to Italy’s “White Telephone” films (sophisticated comedy-dramas revolving around working-class girls) of the 1930s gives Agostina Belli her best role – going from chambermaid to prostitute to singer to film-star to mistress of ‘Il Duce’! At other points in the narrative, the film also reminded me of A STAR IS BORN (itself filmed several times) and BELLE DE JOUR (1967), Bunuel’s celebrated classy treatment of prostitution [.]. Incidentally, the English title evokes memories of Octave Mirbeau’s ‘scandalous’ novel “Diary Of A Chambermaid” – thrice brought to the screen (in Hollywood in 1946 by Frenchman Jean Renoir, in France in 1964 by Spaniard Luis Bunuel and in 1974, typically as a sexploitationer, by prolific “Euro-Cult” exponent Jess Franco: the latter being the only one I haven’t watched and don’t own in any form). Telefoni bianchi film.